At an open dwelling event held at Bioflex’s providers in Mexico, Reifenhäuser Blown Film showcased for the first time inside the Americas thought of considered one of its latest technological developments — EVO Fusion. This line targets to reshape the panorama of film processing with further sustainable and atmosphere pleasant manufacturing methods.
Jose Lozano, Bioflex Regular Director, and Ulrich Reifenhäuser, Reifenhäuser Group fundamental director. Provide: PT
Reifenhäuser says EVO Fusion know-how is able to shift paradigms inside the commerce. Traditionally, utilizing postconsumer recycled provides (PCR) in film manufacturing has confronted challenges due to prime quality inconsistencies. PCR prime quality can fluctuate significantly between batches on account of heterogeneous combination of plastic types and the mounted presence of impurities.
Notes Dr. -Ing. Christoph Lettowsky, technical supervisor of Reifenhäuser’s Blown Film Unit: “The first batch is also good, nonetheless the second or third will not be.” These inconsistencies have historically led to processing difficulties and remaining merchandise which may not study to those made out of virgin provides.
EVO Fusion system processes postindustrial recycled provides (PIR), enabling the restoration of producing flooring waste comparable to barrier films with printing and lamination.
Nonetheless, EVO Fusion addresses these challenges by reducing dependency on supplies prime quality. It permits atmosphere pleasant use of PCR, even from low-quality plastics derived from postconsumer waste, integrating them immediately into the manufacturing course of with out pelletization. This performance not solely broadens the range of functions however moreover reduces vitality costs by as a lot as 40%, significantly enhancing every the monetary and environmental attraction of using recycled provides.
In addition to, the EVO Fusion system processes postindustrial recycled provides (PIR), enabling the restoration of producing flooring waste comparable to barrier films with printing and lamination. These provides will probably be fed immediately into the shredder, reduce into small gadgets or fluff, and added on to the EVO Fusion twin-screw extruder. The ability in order so as to add these wastes immediately into the extruder with out prior pelletization streamlines the tactic and extra reduces the environmental footprint.
By facilitating utilizing recycled provides in high-quality film manufacturing with out standard worth and vitality boundaries, these utilized sciences make adopting sustainable practices every attainable and worthwhile for film producers.
Reifenhäuser’s twin-screw know-how is alleged to reinforce mixing and degassing to remove impurities and undesirable components, thereby enhancing film prime quality.
It’s often worth noting that as sustainability reshapes market expectations, there could also be rising acceptance of recycled films. What was as quickly as deemed undesirable due to aesthetic issues is now turning right into a trademark of environmental dedication. Every producers and clients increasingly well worth the “recycled look,” which visibly communicates a dedication to environmental stewardship.
In response to Ulrich Reifenhäuser, director of Reifenhäuser Group, the plastics and recycling industries will rapidly flip into one interconnected sector. The market urgently should facilitate the blending of recycled provides all through all processes and markets. EVO Fusion stands out as a know-how that targets precisely on this path.
Bioflex in Mexico: A First for the Americas
Bioflex, a flexible packaging producer based in Leon, Guanajuato, is a pioneer in implementing this know-how inside the Americas. All through the Open House, the company demonstrated the EVO Fusion extrusion know-how for processing PIR immediately in fluff kind, with out pelletization. Sooner than having the EVO Fusion, these provides have been used to manufacture pallets, trash bins and plastic containers. Now, this extrusion and conversion course of waste is used to offer high-quality polyethylene (PE) film with recycled content material materials.
With this know-how developed by Reifenhäuser, Bioflex positions itself as a trailblazer inside the Americas by immediately integrating recycled supplies into film manufacturing for quite a few industries and merchandise. This course of not solely redefines utilizing recycled belongings however moreover drives a shift in direction of a spherical financial system, promoting the reintegration of provides into their distinctive price chain.
“This know-how not solely symbolizes innovation for Bioflex however moreover items the course for a further accountable and conscious commerce model.”
Michelle Voss Díaz explains the benefits obtained as a result of the arrange of EVO Fusion Line.
Michelle Voss Díaz, sustainability director at Bioflex, described the transition to this know-how as a journey of discovery and regular learning. “Introducing an progressive technique to utilizing recycled provides required operational modifications and a mindset shift. Nonetheless, due to preliminary trials with prospects and technical help from Reifenhäuser Blown Film, the transition has been simple and promising,” she notes. This adaptation was not solely technical however moreover cultural all through the agency, underscoring an actual dedication to sustainability the least bit operational ranges.
Furthermore, the market’s reception of merchandise manufactured with EVO Fusion has been significantly optimistic. “Purchasers who’ve examined films produced with EVO Fusion not solely reward the technical prime quality of the product however moreover well worth the extra advantage of incorporating recycled provides into its composition,” Voss Díaz says. “This steadiness between efficiency and sustainability has generated perception and reaffirms Bioflex’s imaginative and prescient that it is doable to provide accountable choices with out compromising effectivity. This preliminary success serves as essential validation for Bioflex and evokes continued progress in direction of a spherical financial system.”